Grain-systems PNEG-1458 Manuel d'utilisateur

PNEG-1458T-Series Tower DryerOperation ManualPNEG-1458Version: 1.0Date: 11-07-11

2. Safety Decals10 PNEG-1458 T-Series Tower DryerFlame and pressure beyond door. Maycause serious injury. Do not enter when dryer is running.DC-1061WA

PNEG-1458 T-Series Tower Dryer 113. SpecificationsModels 1050 1260 1575 1875 20100 24100Blower Size 43" Axial 43" Axial 8490 8542 8542 860

3. Specifications12 PNEG-1458 T-Series Tower DryerDimensionsFigure 3A 1050 Figure 3B 1260

3. SpecificationsPNEG-1458 T-Series Tower Dryer 13Dimensions (Continued)Figure 3C 1575 Figure 3D 1875

3. Specifications14 PNEG-1458 T-Series Tower DryerDimensions (Continued)Figure 3E 20100 Figure 3F 24100

PNEG-1458 T-Series Tower Dryer 154. Dryer InstallationDryer LayoutSystem LayoutConsider the grain handling system and location of storage bins and exi

4. Dryer Installation16 PNEG-1458 T-Series Tower DryerCentral United States Foundation for Dryer Sizes up to 20100Figure 4A NOTES:1. Foundation design

4. Dryer InstallationPNEG-1458 T-Series Tower Dryer 17Northern United States Foundation for Dryer Sizes up to 20100Figure 4B NOTES:1. Foundation desig

4. Dryer Installation18 PNEG-1458 T-Series Tower DryerFoundation for 24100 DryerFigure 4C NOTES:1. Foundation design based on net soil bearing pressur

4. Dryer InstallationPNEG-1458 T-Series Tower Dryer 19Fuel SupplyFigure 4D Liquid Propane (LP) Fuel SupplyFigure 4E Natural Gas (N) Fuel SupplySee Tab

2 PNEG-1458 T-Series Tower DryerAll information, illustrations, photos and specifications in this manual are based on the latest information available

4. Dryer Installation20 PNEG-1458 T-Series Tower DryerFuel System RecommendationsElectrical Power SupplyAn adequate power supply and proper wiring are

4. Dryer InstallationPNEG-1458 T-Series Tower Dryer 21Proper Installation of Ground RodIt is not recommended that the rod be driven into dry ground. F

22 PNEG-1458 T-Series Tower Dryer5. Operating ControlsVision Control Panel LayoutFigure 5A The vision control system is a state of the art dryer contr

5. Operating ControlsPNEG-1458 T-Series Tower Dryer 23Heater SwitchThe burner is turned ON or OFF with this switch. Turning the switch to the ON posit

24 PNEG-1458 T-Series Tower Dryer6. Vision Touch Screen DisplayBoot ScreenWith the Power switch in the ON position, pushing the Start switch will star

6. Vision Touch Screen DisplayPNEG-1458 T-Series Tower Dryer 25Figure 6B Setting the TimersSetting the timers for the dryer is a simple procedure. To

6. Vision Touch Screen Display26 PNEG-1458 T-Series Tower DryerFigure 6C To setup a timer touch the button of the timer you wish to modify. The Modify

6. Vision Touch Screen DisplayPNEG-1458 T-Series Tower Dryer 27Figure 6D The plenum temperature set point range is 80°F-250°F and the current temperat

6. Vision Touch Screen Display28 PNEG-1458 T-Series Tower DryerThe Setup ScreenThe Setup screen will allow you to setup other parameters of the dryer.

6. Vision Touch Screen DisplayPNEG-1458 T-Series Tower Dryer 294. Plenum temperature manager: Touching the plenum temperature manager will display a C

Table of ContentsPNEG-1458 T-Series Tower Dryer 3ContentsChapter 1 Safety ...

6. Vision Touch Screen Display30 PNEG-1458 T-Series Tower Dryer6. Calibrate moisture sensor: Touching this button will display the Configuration scree

6. Vision Touch Screen DisplayPNEG-1458 T-Series Tower Dryer 311. Diagnostics: The Diagnostics operations are described in greater detail in the servi

6. Vision Touch Screen Display32 PNEG-1458 T-Series Tower Dryer4. BPH Calibration: Touching the BHP Calibration button will display the Unload Bushels

6. Vision Touch Screen DisplayPNEG-1458 T-Series Tower Dryer 336. Temperature scale: Touch the Temperature Scale button to choose either English units

34 PNEG-1458 T-Series Tower Dryer7. Test FiringDryer Pre-Season ChecksThis section gives a series of checks to be carried out on the dryer before star

7. Test FiringPNEG-1458 T-Series Tower Dryer 35Load AugerWith the grain supply shut off, quickly bump the Load Auger switch to manual and check all fi

7. Test Firing36 PNEG-1458 T-Series Tower DryerDryer Shut DownTo shut down the dryer,1. Close the fuel supply valve at the tank or valve along the fue

PNEG-1458 T-Series Tower Dryer 378. Dryer OperationDryer Start-Up and OperationDrying TemperaturesShelled CornFor shelled corn with an initial moistur

8. Dryer Operation38 PNEG-1458 T-Series Tower Dryer1. Load delay: This delay is used to delay the starting of the load auger when the dryer is unloadi

8. Dryer OperationPNEG-1458 T-Series Tower Dryer 39Figure 8B Setting the TemperaturesSetting the temperature set points for the dryer is a simple proc

Table of Contents4 PNEG-1458 T-Series Tower DryerChapter 8 Dryer Operation ...

8. Dryer Operation40 PNEG-1458 T-Series Tower DryerThe grain temperature set point range is 80°F-150°F and the current temperature set point for the g

8. Dryer OperationPNEG-1458 T-Series Tower Dryer 41Continuous Flow Drying Mode Using Advanced Moisture ControlFull Heat Continuous Flow OperationThis

8. Dryer Operation42 PNEG-1458 T-Series Tower Dryer9. Now touch the Setup button >> Extended Setup button >> Printer Setup. When the Stora

PNEG-1458 T-Series Tower Dryer 439. Drying Time TablesReference Setting Table -- 1050(Wheat, Barley, Milo)(Soybeans)(Corn)Moisture170 F% Unload Rate19

9. Drying Time Tables44 PNEG-1458 T-Series Tower DryerReference Setting Table -- 1260(Wheat, Barley, Milo)(Soybeans)(Corn)Moisture170 F% Unload Rate19

9. Drying Time TablesPNEG-1458 T-Series Tower Dryer 45Reference Setting Table -- 1575(Wheat, Barley, Milo)(Soybeans)(Corn)Moisture170 F% Unload Rate19

9. Drying Time Tables46 PNEG-1458 T-Series Tower DryerReference Setting Table -- 1875(Wheat, Barley, Milo)(Soybeans)(Corn)Moisture170 F% Unload Rate19

9. Drying Time TablesPNEG-1458 T-Series Tower Dryer 47Reference Setting Table -- 20100(Wheat, Barley, Milo)(Soybeans)(Corn)Moisture170 F% Unload Rate1

9. Drying Time Tables48 PNEG-1458 T-Series Tower DryerReference Setting Table -- 24100(Wheat, Barley, Milo)(Soybeans)(Corn)Moisture170 F% Unload Rate1

PNEG-1458 T-Series Tower Dryer 4910. ServicePre-Seasonal Inspection and ServiceThe dryer is made of weather-resistant material and is designed to requ

PNEG-1458 T-Series Tower Dryer 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know and

10. Service50 PNEG-1458 T-Series Tower Dryer6. When drying dirty corn in high humidity conditions, sludge may build up in the upper outside sheets of

10. ServicePNEG-1458 T-Series Tower Dryer 51Pre-Season Service Check List___ Lubricate blower bearings.___ Lubricate blower motor bearings, if needed.

10. Service52 PNEG-1458 T-Series Tower DryerLubrication TableLocation InstructionsType of LubricationLubrication IntervalAccutrol (sweep unload) top a

PNEG-1458 T-Series Tower Dryer 5311. Safety Circuit Shut Down MessagesFigure 11A Fan/Heater Generated ErrorsThe following is a list of errors that are

11. Safety Circuit Shut Down Messages54 PNEG-1458 T-Series Tower DryerGrain Temp Short xThis error indicates there is a shorted condition with one of

11. Safety Circuit Shut Down MessagesPNEG-1458 T-Series Tower Dryer 55Input/Output Generated ErrorsThe following is a list of errors that are generate

11. Safety Circuit Shut Down Messages56 PNEG-1458 T-Series Tower DryerUnload Motor OverloadThe motor overload has tripped on the unload motor overload

11. Safety Circuit Shut Down MessagesPNEG-1458 T-Series Tower Dryer 57Figure 11B Plenum Temp Open xThis error indicates there is a open condition with

58 PNEG-1458 T-Series Tower Dryer12. Wiring DiagramsT and F Upper Control Box with Honeywell 220V

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 59

1. Safety6 PNEG-1458 T-Series Tower DryerDryer OperationThank you for choosing a GSI product. It is designed to give excellent performance and service

12. Wiring Diagrams60 PNEG-1458 T-Series Tower Dryer

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 61T and F Upper Control Box with Honeywell 440V

12. Wiring Diagrams62 PNEG-1458 T-Series Tower Dryer

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 63

12. Wiring Diagrams64 PNEG-1458 T-Series Tower DryerField Wiring Bottom Terminal Strip Power Box

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 65Field Wiring Top Terminal Strip Power Box

12. Wiring Diagrams66 PNEG-1458 T-Series Tower DryerField Wiring Top Terminal Strip Power Box w/ Mod Valve

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 67Remote Moisture Box

12. Wiring Diagrams68 PNEG-1458 T-Series Tower DryerFan/Heater Board Wiring

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 69Main Input/Output Power Box Wiring

1. SafetyPNEG-1458 T-Series Tower Dryer 7Operating PrecautionsREAD THESE INSTRUCTIONS BEFORE INSTALLATION AND OPERATIONSAVE FOR FUTURE REFERENCE1. Rea

12. Wiring Diagrams70 PNEG-1458 T-Series Tower DryerBurner Control Wiring

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 71DC Motor Wiring

12. Wiring Diagrams72 PNEG-1458 T-Series Tower DryerFan Contactor and Overload (ACL)

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 73Fan Contactor Part Winding Starter

12. Wiring Diagrams74 PNEG-1458 T-Series Tower DryerFan Contactor Soft Starter

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 75Control Box 12 VDC Lamp Wiring

12. Wiring Diagrams76 PNEG-1458 T-Series Tower DryerControl Box 12 VDC Negative Lamp Wiring

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 77Control Box 12 VDC Switch Wiring

12. Wiring Diagrams78 PNEG-1458 T-Series Tower DryerControl Box 120V Wiring

12. Wiring DiagramsPNEG-1458 T-Series Tower Dryer 79Control Box Switch Wiring

1. Safety8 PNEG-1458 T-Series Tower DryerPrepare for EmergenciesBe prepared if fire starts.Keep a first aid kit and fire extinguisher handy.Keep emerg

80 PNEG-1458 T-Series Tower DryerNOTES

PNEG-1458 T-Series Tower Dryer 8113. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be f

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

PNEG-1458 T-Series Tower Dryer 92. Safety DecalsContact the local power company to have a representative survey the installation to assure the wiring