Grain-systems PNEG-163-08 Manuel d'utilisateur

PNEG-163-08Centrifugal Fan Installation and OperationOwner’s ManualPNEG-163-08Date: 03-11-13

10 PNEG-163-08 Centrifugal Fan2. Safety DecalsSafety decals should be read and understood by all people in the grain handling area. If a decal is dama

2. Safety DecalsPNEG-163-08 Centrifugal Fan 11DC-994DC-994Do not operate with guard removed.Lockout/tagoutbefore servicing.DC-1749WARNINGã 1994 HCS ,

2. Safety Decals12 PNEG-163-08 Centrifugal FanDC-994NOTICENOTICEGSI Group 217-226-4421 DC-2111Read owner’s manual before operating.To maintain proper

2. Safety DecalsPNEG-163-08 Centrifugal Fan 13Roof Damage Warning and DisclaimerThe manufacturer does not warrant any roof damage caused by excessive

14 PNEG-163-08 Centrifugal Fan3. InstallationPre-Installation RequirementsFoundationUse the dimension illustration in the specifications section on Pa

3. InstallationPNEG-163-08 Centrifugal Fan 15Fan Installation1. Remove packaging materials and inspect fan for any shipping damages. Report these at o

3. Installation16 PNEG-163-08 Centrifugal FanCheck this voltage before starting unit. If voltage is not within 105 VAC-125 VAC, check for proper volta

3. InstallationPNEG-163-08 Centrifugal Fan 17Machine to Earth GroundIt is very important that a machine to earth ground rod be installed at the fan. T

18 PNEG-163-08 Centrifugal Fan4. Fan Specifications1750 RPM Fan Electrical SpecificationsIMPORTANT: The values listed in this chart are recommendation

4. Fan SpecificationsPNEG-163-08 Centrifugal Fan 193500 RPM Fan Electrical SpecificationsIMPORTANT: The values listed in this chart are recommendation

2 PNEG-163-08 Centrifugal FanCheck List 1. All wire connections 2. Tip clearance on blade 3. Fan blade torqued to torque specs 4. Grill guard in place

4. Fan Specifications20 PNEG-163-08 Centrifugal FanFan DimensionsFigure 4A 1750 RPM Fan Housing Dimensions 3500 RPM Fan Housing Dimensions NOTE: All d

4. Fan SpecificationsPNEG-163-08 Centrifugal Fan 21Discharge Bolt Pattern DimensionsFigure 4B 1750 RPM Discharge Dimensions 3500 RPM Discharge Dimensi

4. Fan Specifications22 PNEG-163-08 Centrifugal FanInlet Cone DimensionsFigure 4C Inlet Cone to Wheel ClearancesFigure 4D SizePainted Part #ABCDHole S

4. Fan SpecificationsPNEG-163-08 Centrifugal Fan 23Fan Wheel DimensionsFigure 4E Fan Model Wheel Assembly Part # * Size A B C1750 RPM FansCF-3 CH-6878

4. Fan Specifications24 PNEG-163-08 Centrifugal FanFan Pad LocationFan pad should be perpendicular to bin wall. Fan discharge centerline should lie on

PNEG-163-08 Centrifugal Fan 255. OperationAfter initial installation and also prior to using the unit each season, check the operation to ensure prope

5. Operation26 PNEG-163-08 Centrifugal FanGrain StorageAverage grain temperature should be above 35°F in the winter and below 65°F in the summer. Alwa

PNEG-163-08 Centrifugal Fan 276. User Servicing Instructions and TroubleshootingImportant Information Regarding Fuse ReplacementThis product employs o

6. User Servicing Instructions and Troubleshooting28 PNEG-163-08 Centrifugal FanInstallation1. Carefully clean motor shaft, key, bushing and bore of w

6. User Servicing Instructions and TroubleshootingPNEG-163-08 Centrifugal Fan 29Taper-Lock Bushing Torque RequirementsBrowning Taper-Lock Bushing Bolt

Table of ContentsPNEG-163-08 Centrifugal Fan 3ContentsChapter 1 Safety ...

6. User Servicing Instructions and Troubleshooting30 PNEG-163-08 Centrifugal FanLubrication and BearingsBearing grease will lose its lubricating abili

6. User Servicing Instructions and TroubleshootingPNEG-163-08 Centrifugal Fan 31Lubrication Intervals - Ball Bearing Motors Troubleshooting ChartsFan

6. User Servicing Instructions and Troubleshooting32 PNEG-163-08 Centrifugal FanFan Troubleshooting Flow ChartFigure 6A

PNEG-163-08 Centrifugal Fan 337. Parts List1. Main Assembly - 1750 RPM Fans - (See Page 34-38.)2. Main Assembly - 3500 RPM Fans - (See Page 39-43.)3.

7. Parts List34 PNEG-163-08 Centrifugal FanMain Assembly - 1750 RPM FansModel: CF-3 Model: CF-5 Ref # Part # Description Qty Ref # Part # Description

7. Parts ListPNEG-163-08 Centrifugal Fan 35Main Assembly - 1750 RPM Fans (Continued)Model: CF-7.5 Model: CF-10Ref # Part # Description Qty Ref # Part

7. Parts List36 PNEG-163-08 Centrifugal FanMain Assembly - 1750 RPM Fans (Continued)Model: CF-15 Model: CF-20Ref # Part # Description Qty Ref # Part #

7. Parts ListPNEG-163-08 Centrifugal Fan 37Main Assembly - 1750 RPM Fans (Continued)Model: CF-25 Model: CF-30Ref # Part # Description Qty Ref # Part #

7. Parts List38 PNEG-163-08 Centrifugal FanMain Assembly - 1750 RPM Fans (Continued)Model: CF-40 Model: CF-50Ref # Part # Description Qty Ref # Part #

7. Parts ListPNEG-163-08 Centrifugal Fan 39Main Assembly - 3500 RPM FansModel: CHS-3 Model: CHS-5Ref # Part # Description Qty Ref # Part # Description

Table of Contents4 PNEG-163-08 Centrifugal FanChapter 8 Schematics/Wiring Diagrams ...

7. Parts List40 PNEG-163-08 Centrifugal FanMain Assembly - 3500 RPM Fans (Continued)Model: CHS-7.5 Model: CHS-10Ref # Part # Description Qty Ref # Par

7. Parts ListPNEG-163-08 Centrifugal Fan 41Main Assembly - 3500 RPM Fans (Continued)Model: CHS-15 Model: CHS-20Ref # Part # Description QtyRef # Part

7. Parts List42 PNEG-163-08 Centrifugal FanMain Assembly - 3500 RPM Fans (Continued)Model: CHS-30 Model: CHS-40Ref # Part # Description QtyRef # Part

7. Parts ListPNEG-163-08 Centrifugal Fan 43Main Assembly - 3500 RPM Fans (Continued)Model: CHS-50Ref # Part # Description Qty1 C-7748 Grill Guard 12 C

7. Parts List44 PNEG-163-08 Centrifugal FanMain Assembly - Single Inlet Direct Drive FanMain Assembly - Single Inlet Direct Drive Fan Parts ListRef #

7. Parts ListPNEG-163-08 Centrifugal Fan 45Main Assembly - Double Inlet FanMain Assembly - Double Inlet Fan Parts ListRef # Part # Description Qty Ref

7. Parts List46 PNEG-163-08 Centrifugal FanInternal Bearing Arch Assembly - Double Inlet FanCompanion Flange Kit - C-8570Internal Bearing Arch Assembl

7. Parts ListPNEG-163-08 Centrifugal Fan 47Motor Drives - Double Inlet FanExternal Bearing Mount AssemblyRef # Part # Description Qty Ref # Part # Des

7. Parts List48 PNEG-163-08 Centrifugal FanShaft CouplingShaft Coupling Parts ListRef # Part # Description Qty1 C-8411 Coupling Hub - 30 HQD Steel QD

PNEG-163-08 Centrifugal Fan 49NOTES

PNEG-163-08 Centrifugal Fan 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know and und

7. Parts List50 PNEG-163-08 Centrifugal FanSmall Control Panel 1 Phase 230 Volt (CPS-230-1)SEE TABLE ON PAGE 51 FOR OVERLOAD AMP SETTING

7. Parts ListPNEG-163-08 Centrifugal Fan 51Small Control Panel 1 Phase 230 Volt (CPS-230-1) Parts ListRef # Part # Description Qty1 C-8707 Control Box

7. Parts List52 PNEG-163-08 Centrifugal FanSmall Control Panel 3 Phase 230 Volt (CPS-230-3)SEE TABLE ON PAGE 53 FOR OVERLOAD AMP SETTING

7. Parts ListPNEG-163-08 Centrifugal Fan 53Small Control Panel 3 Phase 230 Volt (CPS-230-3) Parts ListRef # Part # Description Qty1 C-8707 Control Box

7. Parts List54 PNEG-163-08 Centrifugal FanLarge Control Panel 3 Phase 230 Volt (CPL-230-3)SEE TABLE ON PAGE 55 FOR OVERLOAD AMP SETTING

7. Parts ListPNEG-163-08 Centrifugal Fan 55Large Control Panel 3 Phase 230 Volt (CPL-230-3) Parts ListRef # Part # Description Qty1 C-8708 Large Contr

7. Parts List56 PNEG-163-08 Centrifugal FanSmall Control Panel 3 Phase 380V, 460V and 575V (CPS-345-3)SEE TABLE ON PAGE 57 FOR OVERLOAD AMP SETTING

7. Parts ListPNEG-163-08 Centrifugal Fan 57Small Control Panel 3 Phase 380V, 460V and 575V (CPS-345-3) Parts ListRef # Part # Description Qty1 C-8707

7. Parts List58 PNEG-163-08 Centrifugal FanLarge Control Panel 3 Phase 460V and 575V (CPL-345-3)SEE TABLE ON PAGE 59 FOR OVERLOAD AMP SETTING

7. Parts ListPNEG-163-08 Centrifugal Fan 59Large Control Panel 3 Phase 460V and 575V (CPL-345-3) Parts ListRef # Part # Description Qty1 C-8708 Large

1. Safety6 PNEG-163-08 Centrifugal FanSafety InstructionsOur foremost concern is your safety and the safety of others associated with this equipment.

7. Parts List60 PNEG-163-08 Centrifugal FanMotor Conduit AssemblyMotor Conduit AssemblyFan ModelConduit Assembly1P 230V 3P 230V 3P 460V 3P 575VCF-3 C-

7. Parts ListPNEG-163-08 Centrifugal Fan 61Motor Conduit Assembly (Continued)Motor Conduit AssemblyFan ModelConduit Assembly1P 230V 3P 230V 3P 460V 3P

7. Parts List62 PNEG-163-08 Centrifugal FanMotor Conduit Assembly (Continued)Motor Conduit AssemblyFan ModelConduit Assembly1P 230V 3P 230V 3P 460V 3P

7. Parts ListPNEG-163-08 Centrifugal Fan 63Motor Conduit Assembly (Continued)C-8310 - Conduit Assembly 1-1/2" x 60" Str/Elbow 6 C-8311 - Con

7. Parts List64 PNEG-163-08 Centrifugal FanMotor Conduit Assembly (Continued)Motor Conduit AssemblyFan ModelConduit Assembly1P 230V 3P 230V 3P 460VCF-

7. Parts ListPNEG-163-08 Centrifugal Fan 65Motor Conduit Assembly (Continued)C-8450 - GRP-DI Conduit 3P230 #1 2 x 48 C-8440 - GRP-DI Conduit 3P460 #6

66 PNEG-163-08 Centrifugal Fan8. Schematics/Wiring DiagramsWiring Schematic - 230 Volt 1 Phase

8. Schematics/Wiring DiagramsPNEG-163-08 Centrifugal Fan 67Motor Part # Capacitor Part # Capacitor Type MFD Voltage QtyCF-3-1 Capacitor Specifications

8. Schematics/Wiring Diagrams68 PNEG-163-08 Centrifugal FanWiring Diagram - CHS-3-1CCHS-3-1 Capacitor SpecificationsMotor Part # Capacitor Part # Capa

8. Schematics/Wiring DiagramsPNEG-163-08 Centrifugal Fan 69Wiring Diagram - CF-10-1C and CHS-10-1CMotor Part # Capacitor Part # Capacitor Type MFD Vol

1. SafetyPNEG-163-08 Centrifugal Fan 7Install and Operate Electrical Equipment ProperlyElectrical controls should be installed by a qualified electric

8. Schematics/Wiring Diagrams70 PNEG-163-08 Centrifugal FanWiring Diagram - CF-15-1CMotor Part # Capacitor Part # Capacitor Type MFD Voltage QtyCF-10-

8. Schematics/Wiring DiagramsPNEG-163-08 Centrifugal Fan 71Wiring Diagram - CF-5-1C, CF-7.5-1C, CHS-5-1C and CHS-7.5-1CMotor Part # Capacitor Part # C

8. Schematics/Wiring Diagrams72 PNEG-163-08 Centrifugal FanWiring Schematic - 230 Volt 3 Phase

8. Schematics/Wiring DiagramsPNEG-163-08 Centrifugal Fan 73Wiring Diagram - 230 Volt 3 PhaseFan Model Motor Connection Diagram Fan Model Motor Connect

8. Schematics/Wiring Diagrams74 PNEG-163-08 Centrifugal FanWiring Schematic - 460 Volt 3 Phase

8. Schematics/Wiring DiagramsPNEG-163-08 Centrifugal Fan 75Wiring Diagram - 460 Volt 3 Phase

76 PNEG-163-08 Centrifugal Fan9. Appendix ADouble Inlet FansNOTE: Refer to supplements provided by component manufacturers for installation and mainte

PNEG-163-08 Centrifugal Fan 7710. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be free

This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in a

1. Safety8 PNEG-163-08 Centrifugal FanWear Protective ClothingEar plugs or muffs should be worn at all times to protect ears from high noise levels.We

1. SafetyPNEG-163-08 Centrifugal Fan 9General Safety StatementOur foremost concern is your safety and the safety of others associated with grain handl