Grain-systems Tanks PNEG-4054A Manuel d'utilisateur

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Page 1 - 54 Ft Diameter Bin — Alpha

54 Ft Diameter Bin — AlphaModels:40–SERIES BINConstruction ManualPNEG-4054ADate: 07-25-13PNEG-4054A

Page 2

Chapter 1: Safety PrecautionsTable 1-1 Description of the different cautionary symbols (cont'd.)Symbol DescriptionThis symbol indicates a potenti

Page 3 - Contents

Chapter 7: Roof AssemblyCenter Collar PlacementThe following figure gives the approximate height needed to install the center collar.With two sidewall

Page 4 - Table of Contents

Chapter 7: Roof AssemblyIMPORTANT: The ladder assembly (A or B) and the manway hole (G or H) locations must be determinedbefore the center collar is p

Page 5

Chapter 7: Roof AssemblyGuidelines for Assembling and Lifting the A-Frame Rafter SectionsThe roof is assembled in sections and referred to as A-frame

Page 6

Chapter 7: Roof Assembly• Always practice safety when assembling rafter sections. Be aware of others around you whenmoving long A-frame sections.• Use

Page 7 - 1 Safety Precautions

Chapter 7: Roof AssemblyFigure 7-22 Exploded view of A-frame to center collarAA-frame rafter assembly C 7/16 x 1-1/4 in. flange bolt (S-10250)BCenter

Page 8

Chapter 7: Roof AssemblyFigure 7-23 Attaching the rafter to the eave bracketAA-frame rafter assemblyD7/16 in. flange nut (S-10251)B7/16 x 1-1/4 in. fl

Page 9 - Cautionary Symbols

Chapter 7: Roof AssemblyNOTE: Ensure that the orientation of the roof panel clip is correct, roof panel holes facing the roofand the notch in the roof

Page 10 - Safety Decals

Chapter 7: Roof AssemblyInstalling the 6–Hole Intermediate PurlinsIntermediate purlins must be installed to connect each A-frame roof rafter assembly

Page 11 - Chapter 1: Safety Precautions

Chapter 7: Roof AssemblyAttaching the Roof PanelsRoof panels overlap the previous roof panel, giving protection from outside elements.Before You Begin

Page 12

Chapter 7: Roof AssemblyFigure 7-27 Exploded views of the upper and lower portions of the roof panelARoof panel (CTR-0418)D5/16-18 x 1 flange bolt wit

Page 13 - Safety Sign-off Sheet

Chapter 1: Safety PrecautionsATTENTION: Decal shown below must be present on the outside of the door cover of the two ring, 24 in.(61 cm) porthole doo

Page 14

Chapter 7: Roof AssemblyFigure 7-28 Installing roof panels into exposed gapsARoof panel (CTR-0418)B Exposed gap5. When all roof panels within a group

Page 15 - 2 General Overview

Chapter 7: Roof AssemblyARoof panel (CTR-0418)D PurlinBRoof panel holes (drilled through purlin)ERoof rafterC Roof panel holes (drilled through rafter

Page 16 - Chapter 2: General Overview

Chapter 7: Roof Assembly1. Install the first roof flashing section (A) onto the roof panel, and align the holes on the roof flashingwith the roof pane

Page 17

Chapter 7: Roof AssemblyFigure 7-30 Installation of remaining roof flashing sectionsARoof flashing (CTR-0417) C 5/16 in. flange nut (S-3611)B5/16-18 x

Page 18 - Construction

Chapter 7: Roof AssemblyFigure 7-31 Assembling the short center collar channelsA3/8 in. nut (S-456)DShort channel clip (CTR-0156)B3/8 x 1 in. bolt (S-

Page 19

Chapter 7: Roof AssemblyFigure 7-32 Assembling the long center collar channelsFShort center collar channel (CTR-0154)H7/16 in. flange nut (S-10251)G 7

Page 20

Chapter 7: Roof Assembly17.Lift the splice plate (J) and tuck the side cap plate (L) under the splice plate (J).18.Align the holes in the splice plate

Page 21

Chapter 7: Roof AssemblyFigure 7-33 Installing the cap platesILong center collar channel (CTR-0153)N3/8 x 1 in. bolt with sealing washer (S-7487)JSpli

Page 22 - Sample Gauge Sheet

Chapter 7: Roof Assembly24.Attach the appropriate lifting chains (R) to the appropriate lilting device (S).25.Use the appropriate lifting device (S) a

Page 23

Chapter 7: Roof AssemblyFigure 7-35 Cap plate assembly installedX3/8 x 1 in. bolt with sealing washer (S-7487)ZHoles for conveyor support bracketsY3/8

Page 24

Chapter 1: Safety PrecautionsATTENTION: Decal shown below must be present on the outside of the door cover of the two ring, 24 in.(61 cm) porthole doo

Page 25

Chapter 7: Roof AssemblyInstalling the Conveyor Support Brackets to the Peak CapConveyor support brackets are attached to the peak cap and allow suppo

Page 26

8 AccessoriesTopics Covered in this Chapter▪ Installing Roof Ladder Steps▪ Roof Ring Placement▪ Installing a Roof Ring▪ Installation of Peak–To– Exhau

Page 27 - 3 Hardware Requirements

Chapter 8: AccessoriesInstalling Roof Ladder StepsRoof ladder steps will allow access to roof and manway access.What You Should KnowEach eave-to-peak

Page 28 - Bolt Torque Specifications

Chapter 8: AccessoriesUse the following table as a guide to the location of each ladder step (rung).Table 8-1 Ladder Rung Placement ChartBin DiameterL

Page 29

Chapter 8: AccessoriesFigure 8-2 Roof ring location on binAExhauster roof ring kit (CRP-7228-XX)3BEave roof ring kit (CRP-5496-XX)4C Roof support ring

Page 30 - Identifying Bolt Grades

Chapter 8: AccessoriesNOTE: Each roof panel rib must have a roof ring clip installed.2. Install a flange bolt (A) to the roof ring clip (C), and insta

Page 31

Chapter 8: AccessoriesFigure 8-4 Exploded view of threaded studBExhauster roof ring section (CRP-7229-XX)6G Stud nut (S-8926)FThreaded stud (S-8765)HC

Page 32 - Bolt S-277

Chapter 8: AccessoriesInstallation of Peak–To– Exhauster Ladder KitBefore installing the roof exhauster, the peak-to-exhauster ladder kit may be insta

Page 33 - Bolt S-7486

Chapter 8: AccessoriesTable 8-2 Peak-to-Exhauster Ladder Rung KitBin DiameterLocation 54 ft 60 ft↑Bin Peak16 LS-260-215 LS-260-4Bolt Hole Count Locate

Page 34 - Bolt S-10250

Chapter 8: AccessoriesFigure 8-6 Using the roof exhauster flashing and mounting plate as a templateE5/16 in. flange nut (S-3611)KRoof panelF Exhauster

Page 35 - Bolt S-10261

Chapter 1: Safety PrecautionsSafety Sign-off SheetSign-off sheet verifying that all personnel have read and understood the safety instructions.As a re

Page 36

Chapter 8: AccessoriesFigure 8-7 Using the roof exhauster flashing and mounting plate as a templateI Marked or scribed hole to be cut6. After the roof

Page 37 - 4 Assembling Sidewall Sheets

Chapter 8: AccessoriesFigure 8-8 Roof exhauster assemblyA5/16 x 1 in. hex bolt (S-10260)D5/16 in. flange nut (S-3611)BRoof exhauster hoodEExhauster mo

Page 38

Chapter 8: AccessoriesInstalling Roof Exhauster AssemblyThe roof exhauster assembly replaces one of the roof flashing panels and allows for the roof e

Page 39

Chapter 8: AccessoriesFigure 8-9 Installing roof exhausterARoof exhauster flashing (CTR-0425)E5/16 flange nut (S-3611)B5/16-18 x 1 flange bolt, with s

Page 40

Chapter 8: AccessoriesFigure 8-10 Sealing caulk locationDRoof exhauster assemblyHSealing caulkAssembling the Auto Roof VentThe following instructions

Page 41

Chapter 8: AccessoriesFigure 8-11 Assembling the flapAHold-down angle (MIS-4404)DRoof vent housing assembly (MIS-6778)B5/16 x 1-1/4 in hex bolt (S-277

Page 42

Chapter 8: Accessories5. Insert another hex bolt (B) through the other side of the roof vent housing (D), and install a flange nut(E) to the hex bolt

Page 43

Chapter 8: AccessoriesInstalling the Wire Grill Guard and Auto Roof VentsThe following instructions are for installing the wire grill guard roof vent

Page 44

Chapter 8: AccessoriesC Foam strips (side strips MIS-6781) (topstrip MIS-6780)G 5/16 x 3/4 in. flange bolt (S-275)DRoof panel (part number varies)H5/1

Page 45 - 5 Base Angle Installation

Chapter 8: AccessoriesFigure 8-14 Manway coverAHinge base (ACD-4506)H5/16 in. nut (S-10251)BHinge leaf (ACD-4505)ILatch (ACD-4514)C 3/8 x 1 in. hex bo

Page 46 - example

NOTES14 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 47 - Anchor Bolt Detail

Chapter 8: AccessoriesLadder Section AssemblyThe inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement stra

Page 48

Chapter 8: AccessoriesWhat You Should KnowBegin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correctplac

Page 49

Chapter 8: Accessories6. Install a ladder reinforcing strap (I) to the ladder standoff brackets (H), and install two hex bolts (J)and nuts (G).NOTE: F

Page 50

Chapter 8: AccessoriesFigure 8-17 Installing ladder bracketsB Ladder assembly J5/16 in. hex bolt (S-275)C Starter bracket (RH LDR-4347)KStarter bracke

Page 51 - 6 Stiffeners

Chapter 8: AccessoriesInstalling Inside Ladder Bottom BracketThe ladder bottom bracket keeps the lower portion of the ladder secure.What You Should Kn

Page 52 - Standard Stiffeners

Chapter 8: AccessoriesFigure 8-18 Bottom ladder bracketA Ladder assembly E5/16 x 3/4 in. flange bolt (S-7482)BLadder bottom bracket (LDR5133)F3/8 in.

Page 53 - Top Stiffeners

Chapter 8: Accessories• Installation of multiple systems may require additional wind rings and must be placed a minimum of90 degrees apart. Installati

Page 54 - Chapter 6: Stiffeners

Chapter 8: AccessoriesFigure 8-19 Two and three post stiffener examplesATypical 24-ring binDTwo post stiffenerBTypical 29-ring binEThree post stiffene

Page 55 - Stiffeners Splice

Chapter 8: AccessoriesTable 8-3 Sidewall Instructions (Two Post Stiffener)Number of Rings on the Bin Chute Location Horizontal Starting LocationAllLoc

Page 56 - Base Stiffeners

Chapter 8: AccessoriesFigure 8-20 First Chute Locations (Two Post Stiffener Only) and Spacing of each baffle chuteAStiffener’s center line G Field dri

Page 57 - Base Boots

2 General OverviewTopics Covered in this Chapter▪ General Information▪ Anchor Bolt Charts▪ Tools Required for Construction▪ Guidelines for Proper Stor

Page 58 - Connection

Chapter 8: AccessoriesNOTE: Depending on the location of the baffle chute (C), the measurement from the sidewall edgewill vary (D or E).3. Locate the

Page 59 - Stiffener (16 Ga)

Chapter 8: AccessoriesEMeasurement from edge of sidewall sheetto center line of baffle chute, 75 in. (190.5cm)KTypical spacing, approximately 8 in. (2

Page 60

Chapter 8: AccessoriesFigure 8-22 Vertical line location of discharge chuteAColumn of bolt holes C Measurement, approximately 11 in. (27.94 cm)BBaffle

Page 61 - (2–8 Ga) Connection

Chapter 8: AccessoriesFigure 8-23 Horizontal line location of discharge chuteD Vertical center line F Center of discharge chute locationE Sidewall hor

Page 62 - Base Stiffener (2–8 Ga)

Chapter 8: AccessoriesFigure 8-24 Discharge Chute Hole OutlineD Vertical center line G Horizontal center line10.Separate the upper sidewall panel (I)

Page 63

Chapter 8: AccessoriesFigure 8-25 Discharge chute assembly (view form inside the bin)H Discharge chute assembly J Lower sidewall panelI Upper sidewall

Page 64 - Stiffener (10–16 Ga)

Chapter 8: AccessoriesFigure 8-26 Field drilling discharge chute assembly (view from inside the bin)H Discharge chute assembly K 3/8 x 1-1/2 in. flang

Page 65

Chapter 8: AccessoriesFigure 8-27 Reinstall baffle chute (view from inside the bin)BBaffle chuteM Field drilled hole location15.Tighten hardware to th

Page 66

Chapter 8: AccessoriesWind Ring RequirementsWind rings give additional strength against high winds and uneven loads. The quantities and placement ofwi

Page 67

Chapter 8: AccessoriesFigure 8-29 Dimensions for OSHA Compliant Ladder Rung PlacementNOTE: Ensure the wind rings are installed in rela-tion to the lad

Page 68 - Base Boot

Chapter 2: General OverviewFigure 2-1 Anchor bolt chords for 54 diameter 2–post binBolt Radius (B)Anchor Quantityft and inm27 – 3 8.306 36Chord (A)Len

Page 69 - Stiffener with Insert

Chapter 8: Accessories1. Install a wind ring bracket (B) to each stiffener (C) using flange bolts (A) and flange nuts (D).Figure 8-30 Wind ring bracke

Page 70

Chapter 8: AccessoriesFigure 8-31 Exploded view of wind ring installed at upper portion of stiffenerAFlange bolt with sealing washer (partnumber will

Page 71

Chapter 8: AccessoriesFigure 8-32 Weather Cover AssemblyA Universal weather cover plate (CHT-1351)D 5/16 in. flange nut (S-3611)B1/4 in. self-drilling

Page 72

GSI Group, LLC Limited WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects

Page 73

This equipment shall be installed in accordance with thecurrent installation codes and applicable regulationswhich should be carefully followed in all

Page 74

Chapter 2: General OverviewFigure 2-2 Anchor bolt chords for 54 diameter 3–post binBolt Radius (B)Anchor Quantityft and inm27 – 3 8.30654Chord (A)Leng

Page 75 - 7 Roof Assembly

Chapter 2: General OverviewTools Required for ConstructionGeneral tools needed to perform this construction• Combination wrench set 7/16 in. to 1 in.•

Page 76

Chapter 2: General OverviewOverview for a Typical Bin InstallationThese are the typical steps one would perform when constructing a grain bin. Procedu

Page 77

All information, illustrations, photos, and specifications in this manual are based on the latestinformation available at the time of publication. The

Page 78

Chapter 2: General OverviewGuidelines for Construction Procedures and Lifting Jack UsageThe following procedure is a guideline when using the required

Page 79

Chapter 2: General OverviewGuidelines for Placement of the Decal Sidewall SheetUse the following as a general guideline the proper decal sheet placeme

Page 80

Chapter 2: General OverviewSample Gauge SheetA gauge sheet should be supplied with every bin and contains important information specific to your bin.T

Page 81

Chapter 2: General OverviewFigure 2-5 Sample Gauge Sheet for a 2-Post 54 Diameter BinPneg-4054A 54 Ft Diameter 40-Series Bin 23

Page 82

Chapter 2: General OverviewFigure 2-6 Sample Gauge Sheet for a 3-Post 54 Diameter Bin24 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 83

Chapter 2: General OverviewPneg-4054A 54 Ft Diameter 40-Series Bin 25

Page 84

NOTES26 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 85

3 Hardware RequirementsTopics Covered in this Chapter▪ Bolt and Nut Pairings▪ Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 Ft in Diameter▪ Har

Page 86

Chapter 3: Hardware RequirementsTable 3-1 Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 ft in Diameter (cont'd.)GaugeHorizontal SeamBolt S

Page 87

Chapter 3: Hardware RequirementsBoltMinimum Torque Maximum TorqueSealing Joints(joints with seal-ing washers)Structural Joints(joints withoutany seali

Page 88

Table of ContentsContentsChapter 1 Safety Precautions ...

Page 89

Chapter 3: Hardware RequirementsIdentifying Bolt GradesBolts are identified by grade (or hardness), the grade can be identified by the markings on the

Page 90 - Assembling Purlin Number 4

Chapter 3: Hardware RequirementsColor Chart for Bin Hardware Bucket LidsFor ease of identification, hardware is separated and identified by buckets wi

Page 91 - Assembling Purlin Number 3

Chapter 3: Hardware RequirementsBolt IdentificationUse the following information to identify the bolts and where each must be used during installation

Page 92

Chapter 3: Hardware RequirementsBolt S-7485An S–7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer.Bolt (S-7485) is used

Page 93

Chapter 3: Hardware RequirementsBolt S-7488An S–7488 is a 3/8 x 1 1/2 in. JS bolt that is pre-assembled with a sealing washer.Bolt (S-7488) is used in

Page 94 - Assembling Purlin Number 2

Chapter 3: Hardware RequirementsBolt S-10261An S–10261 is a 7/16 x 3 1/4 in. JS bolt that is pre-assembled with a sealing washer.Bolt (S-10261) is use

Page 95

NOTES36 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 96 - Assembling Purlin Number 1

4 Assembling Sidewall SheetsTopics Covered in this Chapter▪ Color Codes for Sidewall Gauge Identification▪ Orientation Detail for Top Sidewall Sheets▪

Page 97

Chapter 4: Assembling Sidewall SheetsTable 4-2 Stripe Colors for Special Sidewall Characteristics (cont'd.)Extra Stripe ColorsType of Sidewall St

Page 98 - Assembling the Center Collar

Chapter 4: Assembling Sidewall SheetsFigure 4-2 3–Post top sidewall sheet orientationATop of the top sidewall sheetBBottom of the top sidewall sheetCa

Page 99

Table of ContentsClose-Punch Connection for a Two-Ring Top Stiffener to a Two-Ring Stiffener (16 Ga)...59Two-Ring Stiffener (15-16 Ga

Page 100 - Center Collar Placement

Chapter 4: Assembling Sidewall SheetsFigure 4-3 Standard and quad punched sidewall sheets as viewed from the outsideAVertical strip of caulkB10 in. (2

Page 101 - Chapter 7: Roof Assembly

Chapter 4: Assembling Sidewall SheetsFigure 4-4 Caulking detail as viewed from inside of the binC 10 in. (25.4 cm) Strip of caulkD10 in. (25.4 cm) Str

Page 102

Chapter 4: Assembling Sidewall SheetsCaulking Detail for Laminated Quad Pattern SheetsTo keep out moisture from overlapping the sheets, it is necessar

Page 103

Chapter 4: Assembling Sidewall Sheets• When assembling two assembled laminated sheets to each other, apply a strip of caulk (A) near theoutside edge o

Page 104

NOTES44 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 105

5 Base Angle InstallationTopics Covered in this Chapter▪ Installing the Base Angle▪ Anchor Bolt Detail▪ Installing the Base Angle Shims▪ Anchor Bolt W

Page 106

Chapter 5: Base Angle InstallationFigure 5-1 Exploded view of base angle (view from inside the bin)A Final ring assembly D3/8 in. nut (S-9426)BBase an

Page 107

Chapter 5: Base Angle InstallationAnchor Bolt DetailThe following is the minimum requirement for anchorage on standard tanks. Refer to sidedraw instru

Page 108 - Attaching the Roof Panels

Chapter 5: Base Angle InstallationInstalling the Base Angle ShimsA section of the base boot plate will rest on top of the base angle, therefore causin

Page 109

Chapter 5: Base Angle InstallationAnchor Bolt Washer InstallationAnchor bolt washers help to cover the oversized hole in the base plate.Before You Beg

Page 110

Table of ContentsPreparation for Roof Exhauster Installation... 128Assemb

Page 111 - Installing the Roof Flashing

NOTES50 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 112

6 StiffenersTopics Covered in this Chapter▪ Stiffener Part Number Description▪ Color Codes for Stiffener Gauge Identification▪ Standard Stiffeners▪ To

Page 113

Chapter 6: StiffenersStiffener Part Number DescriptionPart numbers are printed on the end of each stiffener with the last two numbers designating the

Page 114

Chapter 6: StiffenersFigure 6-1 Standard stiffenersCallOutPart Number Description Length AvailableGaugesA CTS-2063XX Two-ring stiffener 63.938 in. (16

Page 115

Chapter 6: StiffenersFigure 6-2 Images of the top stiffenersCallOutPart Number Description Length AvailableGaugesA CTS-2069XX Inside stiffener (for ro

Page 116

Chapter 6: StiffenersStiffeners SpliceUse the following information to determine the gauge of the splice needed to connect the stiffeners.Figure 6-3 S

Page 117

Chapter 6: StiffenersBase StiffenersUse the following information to determine the differences between the base stiffeners.Figure 6-4 Images of the ba

Page 118

Chapter 6: StiffenersBase BootsUse the following information to determine the differences between the base boots.Figure 6-5 Images of the base bootsCa

Page 119

Chapter 6: StiffenersClose-Punch Connection for a One-Ring Top Stiffener (16 Ga) and aTwo-Ring Stiffener (16 Ga)Reference the following information fo

Page 120

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Top Stiffener to a Two-RingStiffener (16 Ga)Reference the following information for a close

Page 121 - 8 Accessories

NOTES6 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 122 - Installing Roof Ladder Steps

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (16 Ga) to aTwo-Ring Stiffener (16 Ga)Reference the following information for a c

Page 123 - Roof Ring Placement

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to aTwo-Ring Stiffener (0–14 Ga)Reference the following information for

Page 124 - Installing a Roof Ring

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to aBase Stiffener (2–8 Ga)Reference the following information when con

Page 125 - Chapter 8: Accessories

Chapter 6: StiffenersTwo-Ring Stiffener (2–14 Ga) to a Base Stiffener (10–16 Ga)ConnectionReference the following information for a close-punch connec

Page 126

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (16 Ga) to a BaseStiffener (10–16 Ga)Reference the following information for a cl

Page 127

Chapter 6: StiffenersClose-Punch Two-Ring Stiffener (2–14 Ga) to a Laminated Stiffener(2 Ga) with an Insert (10–14 Ga)Reference the following informat

Page 128

Chapter 6: StiffenersClose-Punch Laminated Stiffener (2 Ga) with an Insert (10–14 Ga) toa Laminated Base Stiffener (2–5 Ga) with a Base Insert (2–14 G

Page 129

Chapter 6: StiffenersBase Stiffener (10–16 Ga) to a Base Boot ConnectionReference the following information when connecting a base stiffener (CTS-2123

Page 130 - Assembly of Roof Exhauster

Chapter 6: StiffenersClose-Punch Connection for a Base Stiffener (2+2 Ga – 8 Ga) to aBase BootReference the following information for a close-punch co

Page 131

Chapter 6: StiffenersClose-Punch Laminated Base Stiffener (2 Ga) with Insert(2+14 to 2+10 Ga) to a Base BootReference the following information when c

Page 132

1 Safety PrecautionsTopics Covered in this Chapter▪ Safety Guidelines▪ Cautionary Symbols▪ Safety Decals▪ Safety Sign-off SheetSafety GuidelinesSafety

Page 133

Chapter 6: Stiffeners12–Bolt Pattern Close-Punch Laminated Stiffeners with InsertReference the following information for a close-punch connection of t

Page 134 - Assembling the Auto Roof Vent

Chapter 6: StiffenersClose-Punch 12–Bolt Pattern Laminated Stiffener to LaminatedBase Stiffener with an Inserts to a Base BootReference the following

Page 135

Chapter 6: StiffenersClose-Punch 12–Bolt Pattern Laminated Stiffener to LaminatedBase Stiffener with an Inserts to a Base BootReference the following

Page 136

Chapter 6: StiffenersPneg-4054A 54 Ft Diameter 40-Series Bin 73

Page 137

NOTES74 Pneg-4054A 54 Ft Diameter 40-Series Bin

Page 138 - Installing the Manway Cover

7 Roof AssemblyTopics Covered in this Chapter▪ Attaching the Inside Stiffener to the Top Outside Stiffener▪ Attaching the Eave Bracket to the Inside S

Page 139

Chapter 7: Roof AssemblyNOTE: Install the bolts from the inside to the outside of the bin, passing through the inside stiffener,corrugation spacer, se

Page 140 - Inside Ladder Placement

Chapter 7: Roof AssemblyFigure 7-2 Inside stiffener to the two-ring top stiffener for bins with an even number of ringsA Sidewall E Corrugation spacer

Page 141

Chapter 7: Roof AssemblyAttaching the Eave Bracket to the Inside StiffenerEave brackets secure the roof rafter to the sidewall.Before You BeginInstall

Page 142

Chapter 7: Roof AssemblyAttaching the Eave Angle to the Sidewall SheetThe eave angle secures each lower portion of the roof panels.What You Should Kno

Page 143

Chapter 1: Safety PrecautionsFollow Safety Instructions — Read and Understand Manual• Carefully read all safety messages in this manual and safetysign

Page 144

Chapter 7: Roof AssemblyFigure 7-4 Exploded view of eave angle (three roof panels)AFirst eave angle (CTR-0186) GEave angle tabB5/16 in. flange nut (S-

Page 145

Chapter 7: Roof AssemblyFigure 7-5 Details of 2–Post eave angleA Top sidewall sheet G Eave angle end hole alignment on the sidewallsheetBRoof rafterHT

Page 146

Chapter 7: Roof AssemblyConnecting the Tension Member to the Eave BracketTension members connect to the eave brackets and are installed around the ins

Page 147

Chapter 7: Roof AssemblyAttaching the Center Collar Rafter Clips to the RafterCenter collar rafter clips secure the A-frame rafter sections to the cen

Page 148

Chapter 7: Roof AssemblyAbout Temperature Cable Brackets and A-Frame AssembliesTemperature cable bracket installation locations must be considered pri

Page 149

Chapter 7: Roof AssemblyFigure 7-8 A-frame installation sequence and temperature cable locations for 54 ft diameter binA3 ft radius location (center c

Page 150

Chapter 7: Roof AssemblyTable 7-1 A-frame installation sequence and temperature cable locations for 54 ft diameter binA-frame number Rafter NumberTemp

Page 151

Chapter 7: Roof AssemblyAssembling the Temperature Cable BracketThe temperature cable brackets are installed to the roof rafters and support the tempe

Page 152

Chapter 7: Roof AssemblyIMPORTANT: Do not attach weights to the temperature cables; secure the bottom of cables to thefloor with light twine. No roof

Page 153

Chapter 7: Roof AssemblyAttachment Locations of Purlins to RaftersPurlins are horizontal members between the rafters that give support to the roof str

Page 154

Chapter 1: Safety Precautions• Wear gloves to protect your hands from sharp edges onplastic or steel parts.Gloves• Wear steel-toed boots to help prote

Page 155

Chapter 7: Roof AssemblyAssembling Purlin Number 4Purlin number 4 is located forth purlin from the eave.Before You BeginPlace two roof rafters on the

Page 156

Chapter 7: Roof AssemblyFigure 7-13 Purlin location 4A Left-hand roof rafter (CTR-0582) F 7/16 x 1-1/4 in. flange bolt (S-10250)B7/16 x 1-1/4 in. flan

Page 157

Chapter 7: Roof AssemblyPlace two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will haveX-bracing installed

Page 158 - Wind Ring Requirements

Chapter 7: Roof AssemblyFigure 7-14 Purlin location 3ALeft-hand roof rafter (CTR-0582)HPurlin (CTR-0585)B7/16 x 1-1/4 in. flange bolt (S-10250)I7/16 i

Page 159 - Installing Wind Rings

Chapter 7: Roof AssemblyAssembling Purlin Number 2Purlin number 2 is located second from the eave.Before You BeginPlace two roof rafters on the ground

Page 160

Chapter 7: Roof AssemblyFigure 7-15 Purlin location 2ALeft-hand roof rafter (CTR-0582)HPurlin (CTR-0584)B7/16 x 1-1/4 in. flange bolt (S-10250)I7/16 i

Page 161

Chapter 7: Roof AssemblyAssembling Purlin Number 1Purlin number 1 is located closest to the eave.Before You BeginPlace two roof rafters on the ground

Page 162

Chapter 7: Roof AssemblyFigure 7-16 Purlin location 1ALeft-hand roof rafter (CTR-0582)HPurlin (CTR-0583)B7/16 x 1-1/4 in. flange bolt (S-10250)I7/16 i

Page 163 - Conditions and Limitations:

Chapter 7: Roof AssemblyAssembling the Center CollarThe center collar assembles each A-frame roof rafter section together at the top.Before You BeginD

Page 164 - CN #307887

Chapter 7: Roof Assembly6. Repeat this procedure for the remaining three center collar channel clips (H).Figure 7-18 Installing center collar channel

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