Grain-systems PNEG-673 Manuel d'utilisateur

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2000 Autoflow
1
1
Series 2000
Autoflow
Fan/Heater
Control Installation
Instructions
Installation
Manual
PNEG-673
MODEL # 2TAF - __ __ __ __
MODEL # 2TF - __ __ - __ __ __
MODEL # 2TFC- __ __ __ __ __
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Résumé du contenu

Page 1 - Instructions

2000 Autoflow11Series 2000AutoflowFan/Heater Control Installation InstructionsInstallationManualPNEG-673MODEL # 2TAF - __ __ __ __MODEL # 2TF - _

Page 2 - 2000 Autoflow

2000 Autoflow10 Series 2000 Autoflow Control Box Bolt PatternFigure 1: Illustration of the bolt pattern for the Autoflow control box.INSTALLATION

Page 3 - TABLE OF CONTENTS

2000 Autoflow11 1) The Fill Systemcontrol Box should bemounted at eye-level.Make sure to installthe Fill SystemControl Box so thatthe Fill System(

Page 4 - Safety Alert Symbol

2000 Autoflow12CONTROL BOX MOUNTINGFill System Control Box MountingFigure 2: Fill System Control Box Bolt Pattern

Page 5

2000 Autoflow13CONTROL BOX MOUNTINGActuator Control Box Mounting 1) Mark the third sidewallring from the ground toindicate the cable path ifdump c

Page 6 - SAFETY PRECAUTIONS

2000 Autoflow14CONTROL BOX MOUNTINGActuator Control Box MountingFigure 3: Bolt pattern to drill holes for the Actuator Control Box

Page 7 - SAFETY SIGN-OFF SHEET

2000 Autoflow15Multi-Grain Temperature Sensor1. Remove the two wires attached to the grain tem-perature sensor connected to terminal #22 andterminal

Page 8

2000 Autoflow16INSTALLATIONFigure 5: Illustration of grain temperature sensor mounted on outside leveling band post.Grain Temperature Sensor Mounted

Page 9

2000 Autoflow17INSTALLATIONClose-Up Detail of Grain Temperture Sensor Wiring

Page 10 - INSTALLATION

2000 Autoflow18Plenum Temperature SensorThe plenum temperature sensor isthe small grey PVC junction box at-tached by a cord to the fan/heatercontrol b

Page 11 - CONTROL BOX MOUNTING

2000 Autoflow19Airswitch1. On either side of the master fan/heater, drill one 3/4” hole evenwith the fan/heater unit in a val-ley on the bin sidewall.

Page 12

2000 Autoflow22This equipment shall be installed in accordance iwth the current INSTALLATION CODESFOR GAS BURNING APPLICANCES AND EQUIPMENT, CAN1_B149

Page 13

2000 Autoflow20Fan/heater unit mounted to the bin, showing the plenum high limit, the airswitch, and cord going through the eaveto the grain temperatu

Page 14

2000 Autoflow21INSTALLATIONWet Supply Rotary Switch 1) Drill a 2” diameter hole through thehopper bottom.If a flat bottom bin is beingused for a

Page 15

2000 Autoflow22INSTALLATIONFigure 6

Page 16

2000 Autoflow23INSTALLATIONStorage Chamber High Limit Rotary Switch Installation 1) Drill a 2” diameter hole through thesidewall 3’ below the fan/

Page 17

2000 Autoflow24INSTALLATIONFigure 7

Page 18

2000 Autoflow25INSTALLATIONDrying Chamber Rotary Switches Mounted in Bin RoofThe three (3) Drying Chamber RotarySwitches are used by the series 2000 A

Page 19

2000 Autoflow26INSTALLATIONDrying Chamber Low-Level Rotary Switch Installation 1) Drill a 2” diameter hole through theroof panel at the location

Page 20

2000 Autoflow27INSTALLATIONFigure 9

Page 21

2000 Autoflow28INSTALLATIONDrying Chamber High-Level Rotary Switch Installation 1) Drill a 2” diameter hole through theroof panel at the location

Page 22

2000 Autoflow29INSTALLATIONFigure 10

Page 23

2000 Autoflow3Roof Warning, Operation & Safety...4Safety Alert Decals

Page 24

2000 Autoflow30INSTALLATIONDrying Chamber Overflow Rotary Switch Installation 1) Drill a 2” diameter hole through theroof panel at the location s

Page 25

2000 Autoflow31INSTALLATIONFigure 11

Page 26

2000 Autoflow32Liquid Propane (LP)Top Dry dryers have internal vapor-izers, and they are designed to oper-ate on liquid draw from the supplytank. Avoi

Page 27

2000 Autoflow33Natural Gas (NG)This dryer is designed to operateon natural gas. Natural gas unitshave a larger orifice to accommo-date lower pressures

Page 28

2000 Autoflow34ELECTRICAL POWER SUPPLYConduit RunsControl Wires Run #1 Autoflow Control Box to MasterFan/Heater Control BoxFive (5)-Control wires

Page 29

2000 Autoflow35Power SupplyAn adequate power supply and proper wiring are impor-tant factors for maximum performance and long life ofthe dryer. Elect

Page 30

2000 Autoflow36Figure 12: The Top Dry and ground rod attachment illustration.ELECTRICAL POWER SUPPLY

Page 31

2000 Autoflow37POWER/MOTOR WIRING The Following diagram details the configurationfor correct main power installation. Use the diagramin con

Page 32

2000 Autoflow38Electrical LoadInformationThe following charts provide infor-mation for the electrician wiring thegrain dryer, and are a referenceguide

Page 33

2000 Autoflow39Dryer Fan Size Voltage HorsepowerCopper 100' RunAluminium 100' RunCopper 200' RunAluminium 200' RunCopper 300'

Page 34 - ELECTRICAL POWER SUPPLY

2000 Autoflow4Roof Damage Warning and DisclaimerWARNING! BE ALERT!Personnel operating or workingaround electric fans should read thismanual. This ma

Page 35

2000 Autoflow40ELECTRICAL POWER SUPPLYFill System Control Box Electrical Load Information The following charts provide information forthe electri

Page 36

2000 Autoflow41ELECTRICAL POWER SUPPLYFigure 18

Page 37 - POWER/MOTOR WIRING

2000 Autoflow42ELECTRICAL POWER SUPPLYAutoflow to Master Fan/Heater Unit Interconnect The Master Fan/Heater Unit is the only fanand heater in a

Page 38

2000 Autoflow43ELECTRICAL POWER SUPPLYAutoflow to Actuator Interconnect The Actuator Control Box houses the 24VDC linear actuator, two (2) 12V DC

Page 39

2000 Autoflow44ELECTRICAL POWER SUPPLYAutoflow to Wet Supply Rotary Switch Interconnect The 110V AC rotary switch located in thewet storage tan

Page 40

2000 Autoflow45ELECTRICAL POWER SUPPLYAutoflow to Storage Chamber Rotary Switch Inerconnect The 110V AC Rotary switch located in thestorage tank i

Page 41

2000 Autoflow46ELECTRIAL POWER SUPPLYAutoflow to Drying Chamber Rotary Switches Interconnect The three (3) 110V AC rotary switcheslocated in the

Page 42

2000 Autoflow47Figure 23ELECTRIAL POWER SUPPLY

Page 43

2000 Autoflow48ELECTRICAL POWER SUPPLYAutoflow to Fill System Control Box Interconnect The Fill System Control Box houses thestarter (s) for the

Page 44 - ELECTRICAL POWER SUPPLY

2000 Autoflow49ELECTRICAL POWER SUPPLYAutoflow to Ground InterconnectFigure 25

Page 45

2000 Autoflow5The GSI Group, Inc. recom-mends contacting your localpower company, and having arepresentative survey your instal-lation so the wiring i

Page 46 - ELECTRIAL POWER SUPPLY

2000 Autoflow50Master to Slave InterconnectA slave fan/heater unit can be added to oper-ate in unison with the master fan/heater unit.The interconnect

Page 47

2000 Autoflow51Slave to Slave InterconnectA second slave fan/heater unit can be added tooperate in unison with the master fan/heater unitand another s

Page 48

2000 Autoflow52Battery Hook-UpELECTRICAL POWER SUPPLY Two (2) lawn and garden type 12V DCBatteries are required for proper operation of theActua

Page 49

2000 Autoflow53ELECTRICAL POWER SUPPLYDump Chute Cable Installation After complete installation of the AutoflowUnit the cable should be hooked up

Page 50

2000 Autoflow54ELECTRICAL POWER SUPPLYFigure 29

Page 51

2000 Autoflow55EXCEPT FOR THE ABOVE STATED EXPRESS LIMITED WARRANTIES, GSI MAKES NO WARRANTY OFANY KIND, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMI

Page 52

2000 Autoflow56Revision #1 February 1998

Page 53

2000 Autoflow571004 E. Illinois St.Assumption, IL 62510Phone 217-226-4421Fax 217-226-4498January 1998AIRSTREAM GRAIN CONDITIONING SYSTEMS

Page 54

2000 Autoflow61. Read and understand the operating manual before trying to operate thedryer.2. Power supply should be OFF for service of electrical co

Page 55 - WARRANTY

2000 Autoflow7 Date Employer’s Signature Employee_____________________________________________________________________________________

Page 56

2000 Autoflow8Fan and Heater Mounting1. Inspect the fan platform for proper installationper instructions in the Top Dry erection manual.2. Raise the T

Page 57

2000 Autoflow9Component PlacementINSTALLATION

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